Optimum production support centered on die manufacture
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KOGANEI MOLD CORPORATION.
385-0009, Japan
Sakushi Otai Nagano, 1119
TEL:+81-267-68-0505
FAX:+81-267-67-2921
Changed the Company's name to KOGANEI CORPORATION on April 1st, 2018. (Old Company Name Kashiyama kanagata industry Co., Ltd.)
HOME > Machine and equipment lineup 3/3
We at KOGANEI MOLD have high specification machine for trials, die production, molds, quite high measurement machine to produce the best solutions available.
*March 2019 data
Electrical discharge machine
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ELECTRICAL-DISCHARGE MACHINING | 1 | |||
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EA-8PV |  |
MITSUBISHI ELECTRIC CORPORATION | |||
| For super-precision processing. Sub-micron range to give the surface roughness is possible. | ||||||
Discharge processing is made by creating an electric current between the processed object and the processor, then slowly moving the object to be processed. It's a phenomenon just like when lightning falls. The surface to process is moved, and becomes filled with countless tiny craters, tens of thousands to hundreds of thousands of times per second.<
Achieved surface roughness Ry0.6μｍ
50μ slit
■What is surface roughness?
With or without any processing, irregularities on surfaces is called surface roughness. The photo is a sample of the processed object, the degree of feature is Ry0.6μm.
■Ry0.6μｍ…what's the big deal?
In general, "superfinishing" is obtained by processing the surface roughness. Ry0.6μｍ shows how far we can go in grinding surfaces with discharge processing.
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ELECTRICAL-DISCHARGE MACHINING | 2 | |||
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MA2000M | |
MITSUBISHI ELECTRIC CORPORATION | |||
| The discharge processing machine from Mitsubishi is one of the best machine in the field with temperature-controlled precision machining capabilities | ||||||
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ELECTRICAL-DISCHARGE MACHINING | 1 | |||
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EA-12VM | |
MITSUBISHI ELECTRIC CORPORATION | |||
| Dimensions processing up to 800x550x250. | ||||||
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EEDM-AWEC SYSTEM | 1set | |||
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Work Master | |
System 3R | |||
| Accomplishes Up to 620 hours working hours / month. | ||||||
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WIRE-CUT ELECTRICAL-DISCHARGE MACHINING | 1 | |||
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FA10PS-A | |
MITSUBISHI ELECTRIC CORPORATION | |||
| Ultra-precision machine for wire EDM. Machine using wire φ0.05. | ||||||
Φ0.25 hole wire processing
Our traditional, round hole drilling Φ0.2 is Φ0.6 mm using a wire until it was reviewed and processing conditions, including the introduction wire Φ0.05 mm in thickness and 10 mm Φ0.25 mm. As a result an accuracy of ± 2 μ m in position and ± 2 μ m in pitch was successful. Currently, further improvements are made to achieve accuracy and processing small hole.
Width 0.05ｍｍ wire cutting tooth processing challenge
Gear tooth comb-like magnified
We're challenging to EDM process 0.05 mm width. To create thinner than 0.05 mm (0.02 mm position) thinner tools than 0.05 mm are required. Just as thin as a cellophane tape of 0.05 mm. EDM machine process is normally a difficult one, but we twisted electrical conditions, making the processing a success.
Gear tooth comb-like shaped
Cases of processing at width 0.15ｍｍ height 2.5ｍｍ pitch 0.65ｍｍ. Working on warpage and accuracy of within ± 2 μ m . The curve precision processing is ±2μｍ The gear shape has a clearance of 2μm.
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WIRE-CUT ELECTRICAL-DISCHARGE MACHINING | 1 | |||
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FA10-P | |
MITSUBISHI ELECTRIC CORPORATION | |||
| Dimensional work up 800x600x215. processing precision is guaranteed to ±3μ | ||||||
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WIRE-CUT ELECTRICAL-DISCHARGE MACHINING | 1 | |||
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ROBOCUT α-opic | |
FANUC | |||
| Suitable for thick sheets processing. | ||||||
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| WIRE-CUT ELECTRICAL-DISCHARGE MACHINING | FX20K | MITSUBISHI ELECTRIC CORPORATION | 1 |
| DWC-110SZ | MITSUBISHI ELECTRIC CORPORATION | 1 | |
| QA10 | MITSUBISHI ELECTRIC CORPORATION | 1 | |
| Fine-hole EDMs | MEMH8 | MITSUBISHI ELECTRIC CORPORATION | 1 |
| ELECTRICAL-DISCHARGE MACHINING | ROBOFORM40 | AGIE CHARMILLES Japan Ltd. | 1 |
| EA-12E | MITSUBISHI ELECTRIC CORPORATION | 1台 | |
| EA-12ES (silicon spec) | MITSUBISHI ELECTRIC CORPORATION | 1 |
Welder
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Laser welder | 1 | |||
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SWMP/B2097 | |
ROFIN-BAASEL Japan Corporation | |||
| The die remodeling is done in house in an effort to shorten delivery time. | ||||||
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| Argon gas welding machine | J330S | Eutectic of Japan, Ltd. | 1 |
| SW-V01 | SANWA SHOKO CO.,LTD | 1 |
Injection molding machine
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Injection molding machine | 2 | |||
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SE50EV-A-C110 | |
Sumitomo Heavy Industries, Ltd. | |||
| 50ｔ electric injection molding machine (High temperature specification) | ||||||
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Injection molding machine | 1 | |||
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SE50EV-A-C110 | |
Sumitomo Heavy Industries, Ltd. | |||
| 50ｔ electric injection molding machine | ||||||
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Injection molding machine | 1 | |||
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SE75EV-C250 | |
Sumitomo Heavy Industries, Ltd. | |||
| 75ｔ electric injection molding machine | ||||||
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Injection molding machine | 1 | |||
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PNX60Ⅲ-5A | |
NISSEI PLASTIC INDUSTRIAL CO.,LTD. | |||
| 60ｔ Hybrid injection molding machine | ||||||
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| Injection molding machine | FE160S 25ASE | 160t | NISSEI PLASTIC INDUSTRIAL CO.,LTD. | 1 |
| FE120S 18ASE | 120t | NISSEI PLASTIC INDUSTRIAL CO.,LTD. | 1 | |
| SE100DU-C110HP | 100t | Sumitomo Heavy Industries, Ltd. | 1 | |
| ROBOSHOT α-100iA 28 |
100t | FANUC | 1 | |
| FN1000 12A | 80t | NISSEI PLASTIC INDUSTRIAL CO.,LTD. | 1 | |
| SE75DU | 75t | Sumitomo Heavy Industries, Ltd. | 1 | |
| SG50-C75S | 50t | Sumitomo Heavy Industries, Ltd. | 1 | |
| SE50DUZ-C75 | 50t | Sumitomo Heavy Industries, Ltd. | 2 | |
| SE50D-C110S | 50t | Sumitomo Heavy Industries, Ltd. | 1 | |
| PS40E-5A | 40t | NISSEI PLASTIC INDUSTRIAL CO.,LTD. | 1 | |
| ES400 | 40t | NISSEI PLASTIC INDUSTRIAL CO.,LTD. | 1 | |
| NEX30Ⅲ-2EG | 30t | NISSEI PLASTIC INDUSTRIAL CO.,LTD. | 1 | |
| JMW-013S-10T | 10t | Juken Kogyo Co,. Ltd. | 1 |
Die spotting press
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Die spotting press | 1 | |||
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SDP-1007-50T | |
SANKI SEIKI | |||
| For large sized molds joint processing. | ||||||
Others
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| Dies production management system | Dr.KOUTEIPro | C.I.M.Reserch Institute Co.,Ltd. | 1 |
| Dies production management system input terminal | Dr.KOUTEIPro | C.I.M.Reserch Institute Co.,Ltd. | 1 |
| DNC－integrated system | NC-LINKS5000 | CIMX | 1 |
| CONTOUR SAWING MACHINE | NCC-400A | NIHON CONETICUT SAW | 1 |
| Table saw | S330 | DAITO | 1 |
| METALSHEET TRAIAL MACHINE | AC-11N3(110t) | AUTOME.ENGINEERING | 1 |
We've introduced software and advanced security management systems to protect parts drawing, mold drawing and other data, classified documents prints etc.
